Strategic Analysis Of Bonza Handtools Ltd. And Tassie Company’s Production And Sales

Bonza Handtools Ltd.’s Power Drill Product Financial Data

Question:

1. Bonza Handtools Ltd. manufactures a popular power drill suitable for the home renovator. Financial and other data for this product for the last twelve months are as follows :

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Sales

20000 units

Selling price

$130 per unit

Variable manufacturing cost  

$50 per unit

Fixed manufacturing costs    

$400000

Variable selling and administrative cost

$30 per unit

Fixed selling and administrative costs

$300000.

The directors of Bonza Ltd. want to try to increase the profitability of this product and invited senior staff to suggest how this might be done. Three suggestions have been received.

  • The accountant, Jan Rossi, believes that a price increase of $10 per unit is the best way to boost profits. She would spend an additional $125000 on national advertising and contends, that if this is done, sales volume would not drop appreciably from last year.
  • The production manager, Tom Tune, thinks that an improved quality product could increase sales volume by 25% if accompanied by an advertising campaign costing $50000 aimed at tradespeople as well as home renovators. The improved quality would add $5 per unit to the variable cost. Mr Tune believes that the price should not be increased.
  • The sales manager, Mary Watson, wants to undertake a promotion campaign where a $10 rebate is offered on all drills sold during the three months beginning 1 April. Normally 6000 units are sold during that period and Ms Watson believes that this could be boosted to 10000 units if an advertising campaign costing $40000 were launched late in March. 

You have been asked by the Bonza board to comment on each of these three proposals. Draft a report in response to this request. You are not asked to make an outright choice, but rather to analyse the potential strengths and weaknesses. The sales volumes forecast by each staff member should be treated as estimates only and your report should examine the effects of variations in actual sales from these forecasts.

Give figures to support your comments and mention qualitative factors that may also be involved.

2. The Tassie Company estimates that next year it will manufacture and sell 150000 units of its product. On the basis of that level of activity, it has budgeted for the following costs and prices per unit: 

Direct Material Cost      

$2.50

Direct Labour Cost

 3.00

Variable Factory Overhead

 1.50

Fixed Factory Overhead

2.00

Manufacturing Cost  

9.00

Variable Selling and Administrative Cost

2.00

Fixed Selling and Administrative Cost

1.50

Total Cost/p>

12.50

20% Mark-up

2.50

Selling Price

$15.00

The Company has an opportunity to bid for the supply of an additional 40000 units of its product to a government department. No sales commission (variable selling and admin. cost) is involved and no additional fixed costs will be incurred. 

Give a reasoned opinion on the level of the bid that should be made in each of the following two circumstances: 

(i)         The capacity of the Tassie Company’s factory is 200000 units per year. 

(ii)        The capacity of the factory is only 180000 units per year. 

3. Critically discuss the following statements: Word limit for Question 3 – 750 words

  • ‘a budget is a forecast of what is expected to happen in a business during the next year’
  • ‘budgets are okay but they stifle all initiative. No manager would work for a business that applies control through budgets.’
  • ‘any sensible person would start with the sales budget and build up the other budgets from there.’
  • ‘a budget trying to be realistic will not motivate best performance.’
  • ‘only adverse variances are worth investigating, because favourable variances, by definition, must be good.’   

4. ABC Ltd makes trailers. It receives a special order to produce 350 trailers for a local retail outlet. The order will take 2,100 kg of material that costs $16.10 per kg and will require 1,400 direct labour hours and 525 machine hours. The following are the expected/budgeted annual costs for ABC Ltd:

Direct labour  

$327,600

Direct labour hours   

    25,795

Direct materials 

$193,200

Indirect costs

  $98,400

Machine hours 

     9,840

 Required: 

  1. Calculate the overhead allocation rate: note that the process is labour-intensive
  2. Calculate the total costs of the special order
  3. Calculate the cost of the special order if ABC Ltd uses machine time as the basis for allocating overheads
  4. Calculate the minimum price per trailer that ABC Ltd could accept.
  5. Explain how segmented overhead cost pools and activity based costing can assist accurate costing for pricing purpose (200 words)

5. Write around 500 words explaining how segmenting the overheads can help in allocating overhead costs to individual jobs or services. You must support your discussion by real world examples and acknowledge the source of your information (referencing). 

(1) Proposal 1

Particulars

Amount ($)

New sales price

140 per unit

Total sales

2800000

Old sales Price

130 per unit

Total sales

2600000

 Profit on old sales price

Total sales

 

2600000

Variable manufacturing cost

1000000

 

Fixed manufacturing cost

400000

 

Variable selling and administrative cost

600000

 

Fixed selling and administrative costs

300000

 

Total expenses

2300000

 

profit

300000

 

Profit %

 

11.53%

 Profit on new sales price

Total sales

 

2800000

Variable manufacturing cost

1000000

 

Fixed manufacturing cost

400000

 

Variable selling and administrative cost

600000

 

Fixed selling and administrative costs

300000

 

Additional advertising expenses

125000

 

Total expenses

2425000

 

Profit

375000

 

Profit %

 

13.39

 Proposal 2

Particulars

amount ($)

Total sales

 

2600000

Variable manufacturing cost

1100000

 

Fixed manufacturing cost

400000

 

Variable selling and administrative cost

700000

 

Fixed selling and administrative costs

300000

 

Advertising campaign

50000

 

Total expenses

2550000

 

profit

50000

 

Profit %

1.923077

 

 Proposal 3

Particulars

3 month period

9 month period

Sales (units)

10000

14000

Selling price per unit

120

130

Revenue

1200000

1820000

Variable manufacturing cost

50

50

Total variable manufacturing cost

500000

700000

Fixed manufacturing cost

400000

400000

Variable selling and administrative costs per unit

30

30

Total variable selling and administrative cost

300000

420000

Fixed selling and administrative costs

300000

300000

Profit

400000

 

 Analysis

On analyzing the profit percentages in proposal 1 it is seen that on increasing the selling price the company is able to incur 13% profit which more compared to the old selling price. However the expenses of the company are also increasing by 5% due to the additional advertising expenses of 125000. The second proposal however shows a decrease in the profit percentage by10% due to inclusion of advertising campaign expenses by 50000. Hence it is not an advisable option. In case of the third proposal no calculation can be shown because the sales manager makes a budgeted forecast of the sales units to increase by 400units if an advertising campaign is introduced. The adoption of all the three scenarios is possible in this case. The third scenario also focuses on the company’s ability to increase the profit by 33% and the company can make sales for the reminder 9months. The suggestion regarding the promotional camping is beneficial for the company although the company will have to make high advertising expenses however the correct media exposure will be beneficial.

Suggestions for Increasing Profitability

2.

Particulars

 amount

 amount

Sales units

150000

 

Selling price / unit

15

 

Total sales

 

2250000

Total cost per unit

12.5

 

Total cost

 

1875000

Profit

 

375000

 Scenario 1:

Particulars

Amount

Amount

Sales units

150000

40000

Selling price / unit

15

15

Total sales

2250000

600000

Total cost per unit

12.5

10.5

Total cost

1875000

420000

Profit

 

555000

 Scenario 2:

Particulars

Amount

Amount

Sales units

150000

30000

Selling price / unit

15

15

Total sales

2250000

450000

Total cost per unit

12.5

10.5

Total cost

1875000

315000

Profit

 

510000

As per both the scenarios it is seen that Tassie Company is able to increase the profit in the first scenario however according to the second scenario the rate of increment of profit is lower than the first scenario.

3.

1. A budget is a forecast of what is expected to happen in a business during the next year

The budgets are the financial forecast of the business firms and the mangers in preparation of the budget develops future cash flows, balance sheet and income statement. This helps the companies to forecast and present the amount of assets, liabilities and cash flow the company is expecting to have in the coming 3 to 5years. Tsai (2010) opined that development of good financial budget helps in controlling of cash and make a financial position for the company. Moreover a budget is a plan that generates a vision for the company to achieve the forecasted financial position.

2. Budgets are okay but they stifle all initiative. No manager would work for a business that applies control through budgets

The budgets are seen to provide the managers with indications as to the scopes of improvements and motivate them to make their performance better. Howver the managers are required to work and structure their objectives according to the forecasted budgeted figures. Hence Droms and Wright (2010) opined that the managers would not have any scope of showcasing any innovativeness within the business decisions if the works of the company are completely controlled by budgets.

3. Any sensible person would start with the sales budget and build up the other budgets from there

According to Kuppapally (2010), the major limiting factor in every business is the sales or the revenue rates. Hence mangers should prepare the sales budget first. The right forecast of the sales budget will make the achievement of the other budgets easily. If the limiting budget factor that is the sales budget can be prepared then the other budgets can be created consistent with the sales budget.

4. A budget trying to be realistic will not motivate best performance

 The managers aims at establishing realistic budgets which will show the stringent business policies and cost reduction methods that should be incorporated in order to make the budget realistic. However these types of budget dose not encourage or provide motivation for performance because the stringent policies and the low sale rate will de motivate the performance level of the employees.

5. Only adverse variances are worth investigating, because favorable variances, by definition, must be good

 The favorable variance is the excess amount that the company receives as a surplus over the budgeted amount. Hence when a company incurs favorable variance the investigation is not required. However for a favorable variance over a certain minimum level should be investigated to judge the flexibility of the budget (Tsai, 2010).

 4

Case 1:

Overhead allocation rate

Particulars

  rate

Labor hour rate

12.70014

Material cost

33810

Labor cost

17780.19

Indirect cost

98400

Other cost

6667.5

Overhead allocation rate

5.53

Case 2:

Total cost of Special order

Particulars

Amount

Material cost

33810

Labor cost

17780.19

Other cost

6667.5

Total cost

58257.69

Case 3:

Total  cost with machine hours

Particulars

Amount

Material cost

33810

Labor cost

14000

other cost

5250

total cost

53060

Case 4:

Minimum price per trailer

Particulars

Amount

Total cost

58257.69

 Total unit

350

Minimum Price per trailer

166.4505429

 Case 5: Segmented overhead cost pools

The segmentation of the overhead cost pools helps the managers to analyze the total overhead cost and also the source of the cost. In case of ABC analysis the cost pool method is essential for identifying the cost drivers of the indirect and direct material costs. Hence the segmentation of the costs using the cost pool method will help the companies to realize in which segment is the company incurring the higher amounts of cost an d what measures should be taken by the company to reduce the costs in order to make the profit and cash flow high (Kuppapally, 2010).

5.                                           

According to Coleman et al. (2010) allocation of overhead costs is important mainly for the firms having more than one product or activity or more than one operating department. The overhead cost allocation allows the manger to calculate the profitability of a product line separately and also determine the economic impacts of the various alternative policies and business plans. Moreover the allocation of overhead also helps the managers to charge the overheads specifically to the areas for which the costs are incurred.

The concept of allocating overhead costs to the different departments is known as the departmentalization. For instance in an office the overhead costs are distributed according to the following departments namely service departments, purchasing department, shipping department, receiving department, personnel department and security department. Droms and Wright (2010) opined that different parameters are used for the allocation of the individual overheads.

Indirect expense category

Basis of distribution

Rent

Square feet

Automotive

Managers decision

Land insurance

Square feet and area

Utilities and Machineries

Horsepower per hours

Manager’s salary

Sales margin, number of employees

Water and electricity charges

Estimates usage

Three different kinds of methods namely direct method, sequential method and reciprocal method may be used for the allocation of the overhead to the different departments. Andriani et al. (2010) opined that the Activity based costing (ABC) costing is used by the majority of the companies to allocate costs by using several cost pools organized according to the same type of activity. The following example shows the overhead cost allocation as per ABC costing.

Problem:

Particulars

 Amount ($)

Total estimated overhead costs

8,000,000

Major types of departments

Purchasing materials

Setting up machines

Running machines

Assembling products

Inspecting finished products

Cost driver for each activity

Purchasing materials

Setting up machines

Running machines

Assembling products

Inspecting finished products

10,000 requisitions

2000 setups

90,000hours

250,000 hours

20,000 hours

Solution:

Activity

Cost driver

Estimated costs

(A) ($)

Estimated cost driver activity (B)

Predetermined overhead rate (A / B)

 

Purchasing materials

Purchase requisitions

1,200,000

10,000

$ 120 per requisition

Setting up machines

Machine setups

1,600,000

2,000

800 per set up

Running machines

Machine hours

2,700,000

90,000

30 per machine hour

Assembling products

Direct labor hours

1,500,000

2,50,000

6 per direct labor hour

Inspecting finished products

Inspection hours

1,000,000

20,000

50 per inspection hour

Reference list

Books

Droms, W. and Wright, J. (2010). Finance and accounting for nonfinancial managers. New York: Basic Books.

Kuppapally, J. (2010). Accounting for managers. India: PHI Learning

Journals

Andriani, Y., Kober, R. and Ng, J. (2010). Decision Usefulness of Cash and Accrual Information: Public Sector Managers’ Perceptions. Australian Accounting Review, 20(2), pp.144-153.

Coleman, L., Maheswaran, K. and Pinder, S. (2010). Narratives in managers’ corporate finance decisions.Accounting & Finance, 50(3), pp.605-633..

Tsai, H. (2010). Accounting essentials for hospitality managers. Current Issues in Tourism, 13(1), pp.93-95. 

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