Abstract
As technology advances seemingly exponentially in the 21st century, the need for more and more complex systems grows too. Continuous improvement is key to a successful, growing business. This envelops everything within the organisation and engineered systems are no exception. Complex engineered systems require a level of control, this control is important for producing quality products and services. Considering advancing technology and continuous improvement, organisations need to explore ways in which the performance of engineered systems can be maximised. Multi-agent systems (MAS) are a relatively new theory which is put into practice when monolithic systems cannot solve the problem, so as systems become more and more complex, the need for MAS increase.
Glossary of Terms
FTT – defined as the percentage of engines that pass a process first time.
JPH – the number of engines which pass through a process per hour.
RTV – room temperature vulcanisation silicone sealant.
MAS – Multi-agent systems
1. Introduction
At the Engine Manufacturing Centre (EMC), Jaguar Land Rover (JLR) manufacture and assemble diesel and petrol engines. The author is a process engineer within the diesel assembly hall, whose main job role is to improve any assembly processes that negatively impact first time through (FTT) or jobs per hour (JPH). Currently, the issue that is causing the largest impact on said deliverables is the automatic application of RTV silicone sealant to the engine block to form a seal with the rear cover (Figure 1, below).
This automated process has an average FTT of 61% and a value of 59 JPH over the past thirty days. The target JPH value across the entire diesel assembly line is 68, which means this process is causing an average deficit of nine engines per hour causing considerable damage towards achieving production targets. The process itself is performed by two autonomous robots whereby one robot applies the sealant and the other robot holds the engine and moves it along a specified path. There are two HMIs present, one to program each robot. The robot holding the engine can be programmed with its position, its movement within the six degrees of freedom and its velocity. Whereas the only programmable functions are the start, end and speed and feed of the sealant.
2. Systems Engineering Life Cycle Stages
The role of systems engineering is to ensure the success of a system, judged by how well its requirements and development objectives are met, its operation in the field and the length of its useful operating life. Systems engineering aims to establish a technical approach that will aid the operational maintenance and the eventual upgrading of the system. A system life cycle is a term used to encapsulate the evolution of a new system, where it begins with a concept and grows through development into production, operation and lastly, destruction.
2.1 Concept Development
Where there is a desire for a new system, the concept development stage contains the planning and analysis required to affirm the need, the feasibility and the architecture for the new system to best satisfy the needs of the user.
There are four main objectives of the concept development stage:
Decide whether there is a market and need for a technically and economically feasible system.
Design and confirm the system requirements after exploring different system concepts (see figure 3 below). This stage converts the system which has been derived from the needs analysis, into an engineering oriented view for the concept definition and development. When looking at performance requirements it is important to identify the major functions needed to complete the actions needed. In the case of this example, its functional elements should include, power robot, control movement, control speed, and apply RTV. To aid with this activity a systems engineer would use a function category versus functional media diagram (figure 4).
Concept selection, agree on its characteristics and plan for the forthcoming stages of engineering, production and operation of the system. It answers the question “what are the key characteristics of a system concept that would achieve the most beneficial balance between capability, operational life, and cost?”[1].
Develop and validate any technological developments required by the new system.
2.2 Engineering Development
Figure 4 (below) shows three stages of engineering development. Firstly, the advanced development stage incorporates two important purposes. One being the identification and reduction of risks, the second being the development of system specifications. Secondly, the engineering design phase is considerably more detailed than any stages preceding it. Usually, this stage offers an opportunity for potential customers to get an early look at the product, who can, in turn, provide valuable feedback to the developers. Lastly, the integration and evaluation phase is where the new system is installed and subsequently checked to ensure that it meets customer requirements.
2.3 Post Development
Within the post-development phase there are two sub-phases; the production phase and the operations and support phase. The system is now being produced, for example, for a manufacturing environment. Occasionally there are unexpected issues that arise within the production of the system which requires a systems engineer to solve to prevent disruptions in the production schedule. Once the system is live, system support is critical. Maintenance personnel should be sufficient until more complex problems arise, where they need to call on the experience of systems engineers.
3. Function Block Diagram
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