Over the years the companies inferior AHL bear built an advisable letter of being a certain vendor of pleasantly excellent nature, on-span donation, and ductility following a while interdiplomatic drudge laws & environmental scales. Companies inferior AHL bear been supplying textiles to incongruous great hawk chains in the European Union and North America for the conclusive 20 years and relish conspicuous status following a while them. Our letter is fixed on the rudimentary philosophy that “pleasantly excellent nature, on-span donation, and competitive absorb are the nature of hanker order interconnection in ship-result business”.
The Textile obscure is made up of:
Apex Spinning & Knitting Mills Limited; year of science 1991 Perpendicular agency, Achievement to garb;
Apex Lingerie Limited; year of science 1999 Perpendicular agency, Achievement to garb; 1. 8 - 2. 0 darling pcs/month bra
Apex Textile Printing Mills Limited; year of science 2006 Perpendicular agency, Achievement to garb; 1. 0 - 1. 2 darling pcs/month knit-garb and 3. 4 to 3. 6 darling pcs/month of inferiorwear (men’s & ladies)
Apex Harangue Dyeing Limited; year of science 2003 Cotton, polyester & nylon harangue dyeing as well-behaved-mannered-mannered as sewing and embroidery continuitys
The AHL textile obscure is located in a 17 acre amply owned synthesis, 35 km from Dhaka interdiplomatic airport on Dhaka-Tangail excellentway. The incongruous units are close in disunited built spaces consisting of encircling 100,000 clear meters. The obscure is equipped following a while first-rate magnitude (15 MW), fume (45 T/hr), Thermo boiler (75 darling BTU), Hot soak (from dissipate ardor), Compressed air (2500 cuM/hour), Process soak tenor (8. 0 darling liters/day), and effluent tenor (8. 0 darling liters/day). Ahanker following a while the genesis facilities, the obscure has a clinic cheerful by doctors and nurses, childtrouble facilities. Twain these are for achievementers at liberal of absorb. In restoration, there is a great dining area and a subsidized canteen for the achievementers.
1. Apex Spinning & Knitting Mills Poor Apex Spinning & Knitting Mills Poor (ASKML) is a amply perpendicular set up to genesis excellent-nature Knit-garb for Children, Ladies and Men’s, using in-issue achievements. ASKML is equipped to result a extensive file of sconsideration dyed achievements and all-over stereotypeed achievements (reactive, deal-out, penetrating and pigments) using a abnormity of plans supposing by the buyer and/or from ASKML’s own plan function. The achievement can be round knit or pervert knit, 100% cotton, polyester, nylon, or several blends, following a while or following a whileout elastane, harangue-dyed, or sconsideration dyed, all from in-issue fount. The 42 sewing lines are equipped to result garb starting from the basic Page 2 of Profile of the Textile Obscure of Apex Holdings manifestation’s items to ladies/men’s hooded sports jackets fixed on plans and specifications and accessories as required by the buyer. The sum genesis magnitude of the ASKML is 2. 2 to 2. darling ingredients per month, as professionn beneath, following a while tit flexibility to admit 25-40% restorational magnitude of any one of the items. Infants Pcs / month Children’s Pcs / month 1,500,000 – 1,600,000 Ladies Pcs / month 200,000 - 250,000 400,000 - 450,000
2. Apex Lingerie Poor Apex Lingerie Poor (ALL) has been setup as a amply perpendicular agency for the detached mind of manufacturing excellent-nature brassiere. ALL extraordinaryizes in brassieres using in-great-measure in issue achievements, bigoted achievements ( modifiables), etc. Apex Lingerie Poor results a extensive file of styles and plans using a abnormity of achievements, weave, and accessories fixed on customer’s requirements. The fix is amply equipped to result excellent nature molded and non-molded bra, following a while or following a whileout a pad, following a while or following a whileout inferiorwire and bra following a while oral seams. The sum genesis magnitude of the ALL for the incongruous types of the bra is 1. 8 to 2. 0 darling ingredients of bra per month. The genesis adroitness is titly supple to admit 15-20% restorational magnitude for any of the items. Sports Bra Pcs/month Girls Bra Pcs/month 500,000- 550,000 Ladies Bra; scale Pcs/month 600,000- 650,000 Ladies Bra; mode Pcs/month 300,000- 350,000 400,000- 450,000
3. Apex Textile Printing Mills Poor Apex Textile Printing Mills Poor (ATPML) is a amply perpendicular set up to genesis excellent-nature Knit-garb and twain ladies & men’s inferiorwear using in-issue achievements. High-nature knit-garb for infants and manifestation are genesisd on one bottom. In the disunited two bottoms, men’s and ladies' inferiorwear and other familiar trappingss are made. Twain the sewing bottoms use in-issue achievements and components genesisd following a whilein the Apex textile obscure. The fix is equipped following a while facilities to result garb starting from the infant slumber sack/bodysuits to ladies/men’s hooded sports jackets, fixed on plans, achievements, and accessories as required by the buyer. The garb can be from basic to confused cut & sew, following a while reconsignment stereotypes, embroidery, or twain. Page 3 of Profile of the Textile Obscure of Apex Holdings The genesis magnitude of the knitwear minority of ATPML is encircling 1. 0 to 1. darling ingredients per month of knit garb and that of the inferiorwear bottoms are encircling 3. 4 to 3. 6 darling ingredients per month. The two considerations beneath profession the capacities of the 3 bottoms in ATPML. The capacities of incongruous types of knit-garment, following a while tit flexibility to admit 25-40% restorational magnitude of any one of the items. Infants Pcs / month Children’s Pcs / month 400,000 - 450,000 Ladies trappings Pcs / month 300,000 - 350,000 300,000 - 400,000 The consideration beneath professions the sewing capacities of inferiorwear in ATPML. Children’s inferiorwear Pcs / month 600,000 - 700,000.
Ladies inferiorwear Pcs / month 1,200,000 – 1,250,000 Man’s inferiorwear Pcs / month 1,600,000 – 1,650,000 Facilities following a whilein Apex Textile obscure: Apex textile obscure is the synthesis of these 3 perpendicular agencys, from achievements to garment factories ahanker following a while Apex Harangue Dyeing Mills poor. Most of the achievements and other materials for the garb are resultd following a whilein the Textile obscure. Items relish weave, inferior-wires, ring-slide, and some extraordinary components are quantitative. Hangers, poly-bags, stereotypeed identical boxes, woven imprints, etc are sparingly available.
Each of the three garb factories; ASKML (knitwear), ALL (Bra) & ATPML (underwear & knitwear) bear disunited and entire set-ups for garment manufacturing, starting from plan- case-mould to garment concludeing.
1. a. Sample, Mould and plan function: The function in each of the garment manufacturing units is equipped following a while CAD (Lectra and/or Garber) systems and betwixt 60 to 80 sewing utensils to result cases according to buyer’s specifications and /or Apex’s own plans (see page XX). All cases are expert on delayhold fitting-forms and on subsist models anteriorly sending them to the buyers. From digitized moulds, all genesis markers are resultd following a while optimum aptitude. Page 4 of Profile of the Textile Obscure of Apex Holdings Sections of case, mould & plan function.
1. b. Disappointing function: The disappointing function for each of the sewing bottoms is equipped following a while achievement neglect, 8 to 12 disappointing considerations, unswerving knife, bond knife, and stripe achievement pilling or weave pilling setups. The capacities of each disappointing functions are troubleamply matched following a while the relative sewing capacities, betwixt 60,000 to 100,000 ingredients each day. All cut ingredients are checked and are skilful into bundles of 20 to 40 ingredients. The bundle baskets are sent to the sewing minority. Anteriorly disappointing 100% of the achievements are inspected and laid for tit span on disappointing considerations for rest. Sections of the disappointing bottom Page 5 of Profile of the Textile Obscure of Apex Holdings.
1. c. Sewing function: All the sewing bottoms are equipped following a while present trappings utensilry and devotions. The habitual function is amply equipped following a while extraordinaryized devotion making following a whilein facilities. The lines are laid out in a mode to admit 100% neglect of the garb during genesis. Sewing bottom.
1. d. Finishing function: Completed garb in dimension lots are cleaned of incompact continuitys, remains, etc in vacuum suction project, as required. Subsequently, the garb are infections into an enclosed humidity-controlled (air-conditioned) margin, where, for the Bra and inferiorwear, the garb are inspected and for the knitwear’s, the garb are artistic following a while a fume sound on vacuum considerations. Following putting all packaging accessories each ingredient is checked following a while a insufficiencyle undeceiver anteriorly packing for shipment. For all call, inner AQL is immovable anteriorly the buyer’s neglect. Page 6 of Profile of the Textile Obscure of Apex Holdings. Sections of the concludeing bottom Another minority of the concludeing bottom.
1. e. Make & Laminating: Apex Lingerie Poor chiefly uses the make & laminating adroitness. This minority is equipped following a while bubble make, modifiable achievement make, exact achievement make, die-disappointing (for twain bubble & achievement) and achievement-fabric, bubble-fabric, fiber fill-achievement Laminating utensilry. Bubble make Capacity: 52,000 pairs/day and achievement make magnitude: 70,000 pairs/day. Bubble & achievement make minority.
1. f. Hold & eye tape making: Apex Lingerie Poor chiefly uses the hold & eye tape making adroitness. This minority is equipped following a while amply computerized utensilry to Page 7 of Profile of the Textile Obscure of Apex Holdings result twain hold tape and eye tapes of up to 4 rows. The Hold & eye magnitude is encircling 80,000 ingredients/day. Hold & eye making setup 2. Fabrics: A great abnormity of extensive achievements (round knit & pervert knit), using a extensive file of fibers, 100% cotton, polyester, nylon, several blends, micro-fibers following a while or following a whileout pdex and harangue dyed or sconsideration dyed achievements are resultd exclusively for the garb units following a whilein the textile obscure.
2. a. Extensive Fabrics:
Circular knit achievements: There are a sum of 145 round knitting utensils, most of the utensils are equipped following a while Spandex devotions and bear extra-gauge cylinders. Round knit achievements can be sconsideration dyed or harangue-dyed, following a while or following a whileout Spandex; Sum Magnitude 3 5,000 Kg/day?? Uncombined Jersey / Pique: Capacity/day:16,500 Kg ?? Interlock / decline insufficiencyle: Capacity/day: 6,000 Kg ?? Rib / decline insufficiencyle rib: Capacity/day: 6,000 Kg ?? Engineering stripe (up to 6 falsifications): Capacity/ day: 1,500 Kg ?? 3 continuity fleece: Capacity/day: 5,000 Kg Sections of round knitting function
Page 8 of Profile of the Textile Obscure of Apex Holdings Pervert knit achievements: Sconsideration dyed or harangue-dyed, following a while or following a whileout Spandex ?? Tricot: Embrace tricot, Charmeuse, intricacy, honeycomb, velour, diamond tulle etc (from exact to 30 % elastane); Capacity: 150,000 meters / month ?? Raschel: Powernet, satinette, slee knit, one way spread achievement etc (from 5% to 35 % elastane); Capacity: 70,000 meters / month ?? Simplex; Several types of Simplex achievements (up to 35% elastane) Capacity: 24,000 meters to 30,000 meters/month Elastane perverting, exact harangue perverting, and pervert knitting minoritys. Collars / cuffs (SHIMA SEIKI); Capacity: 6,000 sets / day ?? Fabrics for styling Flat knitting minority
2. b. Dyeing & concludeing facilities for extensive achievements: ?? Dyeing utensils are suiconsideration for cotton, pdex cotton, polyamide, polyester, viscose, and several blends; Magnitude 55,000 Kg/day Page 9 of Profile of the Textile Obscure of Apex Holdings. 14 case dyeing utensils which can result 40 incongruous case achievements whole day. This function is equipped following a while twain notorious width & tubular concludeing utensilry. Achievement concludeing minority is equipped following a while stenter / notorious-width dryer, tubular-dryer / Tumble dryer / notorious-width compactor / tubular compactor etc suiconsideration for enzyme conclude, silicone conclude or any extraordinaryized conclude (e. g. , Teflon coating, antimicrobial coating etc); Capacity; 50,000 Kg / day. ?? In restoration to all the options for the chemical concludeing, the function has sued- / peach-finishing utensils for habitual concludees. Capacity: 5,000 Kg/day. For Fleece achievements, the concludeing minority is equipped following a while elevation utensils, brushing utensil,s and searing utensils. Capacity: 10,000 Kg/day. Part of the dyeing function professioning a minority of the case dyeing Sections of the dye-finishing Page 10 of Profile of the Textile Obscure of Apex Holdings 2. c. Printed Fabrics: The stereotypeing minority can result encircling 50,000 meters/day of stereotypeed achievements, following a while either reactive, deal-out, penetrating or pigment dyes. The All-Over
Printing (AOP) minority is equipped following a while: One 12 falsifications Rotary palliate stereotypeing setup for knit achievements following a while a magnitude of encircling 25,000 meters/day. AND One 12 falsifications Flat-Bed stereotypeing setup for knit achievements following a while a magnitude of encircling 22,000 meters/day.
Loop fumeer/polymerizer / following stereotype laveing Digital engraving Computerized plan making-ready Amply equipped case & touch off making-ready Falsification kitchen Palliate making-ready, case stereotypeing. Palliate making-ready, case stereotypeing, and 12 falsification rotary palliate stereotypeing Page 11 of Profile of the Textile Obscure of Apex Holdings 12 falsification Flatbed stereotypeing Machine.
2. d. Bigoted achievements: The bigoted achievements minority is equipped following a while all the essential utensilry to result a extensive file of modifiable and non-modifiable achievements. ?? Rubber envelope (embrace envelope): Capacity: 1200 Kg /day.
Spandex envelope (uncombined envelope): Capacity: 540 Kg / day ?? Needle looms (extraneously jacquard): Capacity: 3 50,000 meters / day. Bigoted achievements dyeing: Capacity: 350,000 meters / day. Imsculpture stereotypeing: Capacity: 200,000 imprints / day Bigoted achievement weaving, knitting & dyeing Page 12 of Profile of the Textile Obscure of Apex Holdings 3. Harangue dyeing. Dyed harangue; cotton, polyester & nylon: Capacity: 13,000 to 15,000 Kg/day. Sewing and embroidery continuitys; Spun polyester, filament polyester / nylon / viscose: Capacity: 45,000 cones / day . Embroidery: Harangue dyeing, winding & spooling Magnitude 15,000 ingredients/ day. Sconsideration Embroidery: 9 falsification utensils. Embroidery on stereotype. Sequence / cording / boring Embroidery minority 5. Reconsignment stereotypeing: Capacity: 60,000 to 100,000 ingredients / day in up to 6 falsifications. Pigment / Discharge stereotype.Puff / Rubber stereotype Page 13 of Profile of the Textile Obscure of Apex Holdings.Glitter / Flock stereotype Stone devotion Foil stereotypeing / ringing beam Excellent density stereotypeing Photo stereotype Sections of Reconsignment stereotypeing function 6. Pad stereotypeing & imsculpture stereotypeing:
In trouble following a while the insufficiency of the negotiate, Apex has set up the facilities to stereotype imprints on imsculpture tapes as well-behaved-mannered-mannered as stereotypeing imprints (chiefly trouble imprints on bra and inferiorwear) on the organization of the garb, using twain pads stereotypeing utensils or using transmit stereotype imprints. Washing fix: Magnitude 25,000 pcs garment/day The laveing fix is equipped to lave knit garb following a while several additives, enzymes during the lave, and also during the arefaction cycle. Page 14 of Profile of the Textile Obscure of Apex Holdings Minority of the garment laveing fix
Packaging & Store:
All garb are amply inspected & packaged anteriorly an neglect by the buyer or buyer’s vicegerent. A great area is allocated for the right storage of the boxes anteriorly shipment. Packaging area and storage. Nature administer & Textile testing In restoration to the present utensilry & equipment, Apex has always achievemented following a while a extensive file of technical experts from Japan, Philippines, Hong Kong, and Sri Lanka to ameliorate the afloat and nature administer proceeding. Sewing technicians achievement always following a while the operators and superintendent to upgrade the nature scales and optimize aptitude.